Checklist 1
Checklist 1

1. Assembly: After vehicle assembly, do the following:

a. Ensure all nuts/bolts are securely fastened. b. Replace engine oil with a high grade blend (15-40w) or (10-40w) c. Replace sparkplug with an appropriate new NGK plug. Part #CR6-HSA 25 point ATV/motorcycle system check: Fuel System

1) Check carburetor for proper operation
2) Check for proper operation of choke
3) Check for proper operation of fuel pet-cock
4) Check for proper operation of fuel drain line
5) Check for proper operation of gas tank vent
6) Check and adjust idle set screw
7) Adjust needle if necessary (high altitude) Electrical
8) Install and check battery - fill with electrolyte if battery is not a sealed unit
9) Check fuses
10) Check all lights
11) Check ignition
12) Ensure proper operation of starter
13) Check that spark plug wire is properly installed Engine
14) Check oil for proper level and quality
15) Check cooling system for anti-freeze (only on water cooled units) Suspension
16) Check wheel bearings
17) Check and adjust suspension components
18) Check and adjust tire pressure (2-6psi and within 1lb of each other)
19) Check and adjust brakes Other
20) Check all plastic for damage
21) Check and adjust throttle cable
22) Check foot-rests
23) Test all hand and foot controls for proper operation
24) Check and adjust (and lubricate) chain
25) Check transaxle fluid level (if necessary)

2. First Service Interval – 10-15 Hours Use

a. Check all nuts/bolts for tightness and security.
b. Check all Engine/Vehicle fluid levels and ensure there are no leaks.
c. Check and adjust chain tension if necessary (initially there will be “chain stretch”).
d. Check tire pressure.
e. Check all cables/controls for proper operation.

3. 3 Month Service Interval:
a. Check all nuts/bolts for tightness and security.
b. Change Engine Oil.
c. Check and replace spark plug if necessary.
d. Check and adjust chain tension if necessary.
e. Check tire pressure/condition.
f. Check all cables/controls for proper operation.
g. Lube all fittings/chain as necessary.

4. 6 Month Service Interval:
a. Check all nuts/bolts for tightness and security.
b. Change Engine Oil and Filter.
c. Replace Spark Plug.
d. Check and adjust chain tension if necessary.
e. Check tire pressure/condition.
f. Check and adjust Valve Clearances if necessary.
g. Check all cables/controls for proper operation.
h. Lube all fittings/chain as necessary.
i. Check all Vehicle fluid levels (coolant, brake fluid, etc.)

5. 12 Month Service Interval:
a. Check all nuts/bolts for tightness and security.
b. Change Engine Oil and Filter.
c. Check and replace Spark Plug if necessary.
d. Check and adjust chain tension if necessary.
e. Check tire pressure/condition.
f. Check all cables/controls for proper operation.
g. Lube all fittings/chain as necessary.
h. Flush and replace brake fluid.
I. On water-cooled vehicles – Flush and replace coolant. Dealers/Retail End Users: Following these Manufacturer’s warranty Service Items/Intervals will help to ensure smooth, efficient and fun operation of your vehicles. NOTE: This warranty does not cover neglect, abuse, misuse or negligence or damaged parts from accidents or shipping. Warranty does not include all wearable parts including, but not limited to: brakes, tires, batteries and body parts.